GAKI DESIGN ARCHIVE · 2026-09-21
GAKI 60匹履带自走式甘蔗收割机：三款配置设计
GAKI 60-hp Tracked Sugarcane Harvester: Three Design Configurations
60匹履带自走平台，配合仿形扶蔗与切割刀台、底盘内置输送，形成整杆式折叠集蔗架款、切段式网兜款和带上方剥叶机构的切段式款。A 60-hp tracked platform with a terrain-following header and internal crop transfer, presented as a folding-rack whole-stalk version, a mesh-bag billet version and a billet version with an upper leaf-stripping assembly.
一套平台，三种配置One platform, three configurations
本系列在同一底盘布局思路上发展三种配置。前部设置单套仿形扶蔗与根部切割刀台，经短接蔗段进入底盘内部输送通道。整杆款在车尾保留蔗秆长度并收集；两款切段机在尾部完成切段、风力清选与网兜集蔗。三种配置分别说明，不代表尾部模块已经实现现场快速互换。Three configurations share the proposed chassis architecture. One front header lifts cane and cuts at its base, then a short receiving section leads into an internal feed passage. The whole-stalk version collects intact stalks at the rear; both billet versions add rear chopping, air cleaning and mesh-bag collection. These are separately described configurations; quick field conversion has not been established.
三款配置对照Configuration comparison
| 项目 / Item | A · 整杆式 / Whole-stalk | B · 标准切段式 / Standard billet | C · 剥叶切段式 / Upper-stripper billet |
|---|---|---|---|
| 底盘动力 / Chassis power | 60匹 / 60 hp | 60匹 / 60 hp | 60匹 / 60 hp |
| 收获形态 / Crop form | 整杆 / Whole stalk | 切段 / Billets | 切段 / Billets |
| 上方剥叶机构 / Upper stripper | 无 / Omitted | 无 / Omitted | 有 / Included |
| 尾部切段器 / Rear chopper | 无 / Omitted | 有 / Included | 有 / Included |
| 尾部风选 / Rear air cleaning | 无 / Omitted | 有 / Included | 有 / Included |
| 集蔗装置 / Collector | 开放式折叠架 / Open folding rack | 网兜与底托 / Bag and support tray | 网兜与底托 / Bag and support tray |
| 卸蔗思路 / Unloading concept | 底板开启向下卸蔗 / Opening floor | 落袋及换袋 / Lower and replace bag | 落袋及换袋 / Lower and replace bag |
整杆式 · 开放式折叠集蔗架款Whole-stalk version with an open folding collector
放大 / Enlarge ↗图示为空集蔗架竖起收拢状态；收获时应向车后放平展开。The empty collector is shown folded upright. For harvesting, it deploys horizontally behind the machine.
扶蔗 → 根部切断 → 接蔗喂入 → 底盘内纵向输送 → 整杆集蔗 → 底部卸蔗Lift → base-cut → receive and feed → internal transfer → whole-stalk collection → bottom unloading
本款不设置尾部切段和风选总成，保留较完整的蔗秆。前部上方剥叶机构已取消，主要功能为扶蔗、切割、输送与整杆收集。This version omits the rear chopper and extractor and retains substantially intact stalks. The upper front leaf-stripping assembly is omitted; its main functions are lifting, cutting, feeding and whole-stalk collection.
集蔗架由两侧纵向网格护栏和承托底板组成，进蔗端与后端沿蔗秆方向贯通，上方敞开。展开后，底板位于尾部出蔗承托面略下方，通过短过渡托板衔接，形成连续接蔗路径。Two longitudinal mesh side guards and a supporting floor form the collector. Its inlet, rear end and top remain open. When deployed, the floor sits slightly below the rear delivery support plane and connects through a short transition plate.
底部卸蔗按分体底板开启方案预留，整束蔗秆从下方释放；底板开合方式、锁止和行程需要在装配设计中确定。液压折叠用于空架收拢，与装满后的底部卸蔗是两个独立动作。A split opening floor is proposed for releasing the stalk bundle downward. Its motion, locks and travel require assembly design. Hydraulic folding is for stowing an empty rack and is separate from unloading a filled collector.
制作前重点：展开承接高度、尾部支承与整机重心、底板开启净空、折叠锁止及输送口防回拉。Engineering focus: deployed inlet height, rear support and machine balance, unloading clearance, folding locks and control of crop pull-back.
切段式 · 风选网兜集蔗款Billet version with air cleaning and mesh-bag collection
放大 / Enlarge ↗取消割台上方剥叶机构，保留尾部切段、风选与向后落料网兜。The upper front leaf-stripping assembly is omitted; rear chopping, air cleaning and rearward bag filling are retained.
扶蔗 → 根部切断 → 底盘内喂入输送 → 切段 → 风力清选 → 向后落料 → 网兜集蔗Lift → base-cut → internal feeding → chop → air clean → rearward discharge → mesh-bag collection
本款通过前部仿形扶蔗器和低位刀盘处理甘蔗，蔗根切断后由接蔗托板、提蔗与夹持喂入机构接续输送。主要输送通道位于底盘内部，车身外部只显示短接蔗段和护罩。The terrain-following lifters and low base cutters receive the crop. A receiving deck, butt-lifting and positive-feed mechanism are proposed behind the cutters. The main transfer route is enclosed inside the chassis.
尾部先切段，再进入风力分离空间。上方抽风带走较轻的蔗叶和碎屑，蔗段经独立出蔗通道落入网兜。“风洗”采用气流清选，不是水洗；排杂风道与出蔗口分开。Cane is chopped before entering a separation space. An upper extractor removes lighter leaves and debris while billets pass through a separate outlet into the bag. Air cleaning uses airflow, not water; trash exhaust and billet delivery are separate.
出蔗口沿机身纵向朝车尾延伸，末端向下并对准网兜内侧，避免撑口横梁挡料。网兜由撑口架保持开口、下方底托承载；换袋、落袋动作及允许载荷需进一步确定。The outlet extends rearward, with its downward-facing end aimed inside the bag and clear of the rim crossbar. A frame holds the bag open and a lower tray supports it. Bag replacement, lowering and allowable loads require further definition.
制作前重点：喂入与切段同步、风量和蔗段损失平衡、出口轨迹、网兜承载与更换空间。Engineering focus: feed/chopper synchronization, airflow versus billet loss, discharge trajectory, bag loading and replacement space.
切段式 · 带上方剥叶机构款Billet version with an upper leaf-stripping assembly
放大 / Enlarge ↗在切段网兜款前部增加上方双转子剥叶机构及其支臂、传动和调节机构。An upper twin-rotor leaf-stripping assembly, support arms, drive and adjustment mechanism are added to the front of the billet configuration.
上方拨蔗／辅助剥叶 → 扶蔗与根切 → 底盘内输送 → 切段 → 风选 → 网兜集蔗Upper crop guidance / assisted leaf stripping → lift and base-cut → internal feeding → chop → air clean → bag collection
本款保留图片所示的上方双转子机构，作为拨蔗和辅助剥叶的设计配置。高位支臂、拨指转子和传动机构与下方扶蔗、根切刀台配合；实际剥叶效果需用样机验证。This configuration retains the illustrated upper twin-rotor assembly for crop guidance and assisted leaf stripping. Its elevated arms, finger rotors and drive work with the lower lifters and base cutters. Actual leaf-removal performance requires prototype validation.
底盘内输送和尾部切段、风选、网兜集蔗按切段式布局衔接。上方机构是本款的附加配置；其存在不代表后方风选可以取消，也不等于已经实现完全净蔗。Internal transfer connects to the same proposed rear chopping, extraction and mesh-bag arrangement. The upper assembly is an added feature; it does not eliminate rear air cleaning or establish completely clean cane.
上方机构的工作高度、转速、转向和间隙需配合蔗高及喂入节奏调整。应在60匹共同动力范围内另外核算其负载、液压散热与结构支承，并验证对视线、倒伏蔗喂入和机身平衡的影响。Working height, rotor speed, direction and clearance must match crop height and feeding. Its demand, hydraulic cooling and structural support must be assessed within the common 60-hp power budget, together with visibility, lodged-cane feeding and balance.
制作前重点：转子高度与转向、缠叶和堵塞、支臂刚度、驾驶视野及附加动力需求。Engineering focus: rotor height and direction, wrapping and blockage, arm stiffness, operator visibility and additional power demand.
仿形刀台与内置输送Terrain-following header and internal feeding
三款均采用单套前部刀台：双螺旋扶蔗器、导向滑靴和贴地浅碟形刀盘。刀盘沿用原设计的单层切割平面与仿形支承思路。割台后部靠近履带前端，约30厘米是紧凑布置目标，测量基准与安装尺寸应在装配图中明确。All three use one front header with paired spiral lifters, guiding skids and low shallow-dish base cutters. A single cutting plane and contour-following support follow the original design. Approximately 30 cm between the rear of the header and the track front is a layout target; datums and installation dimensions remain to be defined.
原割台主要具备扶蔗和切割功能，连续喂入由新增接蔗托板、提蔗和夹持辊系完成。刀台出口通过短过渡段接入两条履带之间的纵向通道，活动搭接导板应允许割台仿形，同时保持蔗秆受控输送。机身横梁、传动和管路须避开物料通道。The original header mainly lifts and cuts. A new receiving deck, butt-lifter and feed rollers provide continuous feeding. A short transition leads between the tracks, with articulated overlapping guides accommodating header motion. Crossmembers, drives and hoses must clear the crop route.
60匹动力配置与下一步设计60-hp power allocation and engineering development
60匹是底盘选定动力，需要共同承担行走、扶蔗、切割、喂入及液压升降。两款切段机还需驱动切段器与风机；带上方剥叶机构款另增加转子负载。各配置应分别校核连续与峰值功率、液压效率及散热，不能把60匹全部视为刀具端可用功率。The selected 60-hp chassis rating serves propulsion, crop lifting, cutting, feeding and hydraulics. Billet versions additionally drive the chopper and extractor; the upper-stripper version adds rotor demand. Continuous and peak power, hydraulic efficiency and cooling require separate assessment for each configuration.
下一步依次完成底盘与输送通道总布置、喂入和切割匹配、尾部收集与卸蔗机构、重心及承载校核，再进行台架和田间试验。切段长度、集蔗容量、作业速度、每小时产量和适用坡度均待验证，暂不作为产品承诺。Development proceeds through chassis/feed packaging, feed-to-cutting matching, rear collection and unloading, load and balance calculations, then bench and field trials. Billet length, collection capacity, travel speed, hourly output and slope suitability remain unverified.
设计说明附件Design attachment
含三款完整机型图、配置对照、输送流程、集蔗与卸蔗结构说明。Includes all three machine views, configuration comparison, crop flow, collection and unloading notes.
三款甘蔗收割机设计说明（PDF） ↓